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Hyperspectralanalysis - the next level

Continuous quality control for consistently high quality products
 

With the HSP Product Analyzer, many quality criteria that, previously, could only be tested using random sampling, can now be checked directly during the production process. The hyperspectral camera technology utilised enables monitoring of quality criteria, which cannot be detected by the human eye and therefore are not visible with conventional cameras. The HSP Product Analyzer opens up almost unlimited inspection opportunities, from detecting the most minute material defects in the manufacturing process to the most precise analysis of colour and checking for a wide range of residues on the product. What does the HSP Product Analyzer offer? The HSP Product Analyzer allows you to detect production errors directly when and where they occur, thus saving you valuable time and resources. Together with you, our qualified experts will develop a customised approach, which guarantees the quality of your product as effectively and simply as possible. The system you will receive from us is a complete package; including our tried and tested HSP software package, the latest camera technology, the mechanical structure and the electrical installation. Expert advice, system planning and implementation are tailored to your specific needs.

What is Hyperspectral Imaging?
Unlike conventional colour camera systems, hyperspectral cameras do not just record three pieces of colour information (red, green, blue) per pixel, but hundreds of spectral information per pixel. These multiple points of information can be represented as a spectral signal. Mathematical algorithms, known as chemometric methods, are used to identify the chemical composition of the object recorded from such a spectral signal. This enables the object surfaces to be very precisely analysed, going far beyond the previously recognised options.

Example of application: Insulation materials
For the first time, it is now possible to carry out a 100% surface inspection of insulation products, fully automatically, using the BT-Anlagenbau, HSP Product Analyzer. The technology, already deployed in more than 900 machines around the world, enables defects on the mineral wool surface to be precisely identified and screened out.


Example 1:
Detection of surface defects

 

Example 2:
Control of quality and coating

 

Example 3:
Monitoring shades of colour

 

Example 4:
Checking packaging contents and product properties

 

Example 5:
Detection of impurities in the product

 

 


Benefits:

  • Sees more than conventional camera systems
  • Simple and intuitive
  • Permanent quality control
  • Especially for industries with high quality requirements
  • A system from a single source
  • Construction and mechanical structure
  • Electrical planning and installation
  • Software and commissioning    
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