Continuous quality control is an essential part of the manufacturing process of many high-quality products. Up to now, many controls could be done inline using conventional cameras but some still had to be done by taking samples out of the production process and analyzing them offline. Hyperspectral camera technology changes this and creates many new possibilities for inline controls. The hyperspectral camera technology of the HSP Product Analyzer can detect quality parameters that are not visible to the human eye or to ordinary cameras. They can detect the smallest flaws in material, analyze the exact colour composition and control many different kinds of residues on the product: there are almost no limits to the possible applications of the HSP Product Analyzer.
We Develop the Future!
With the HSP Product Analyzer, you can detect production errors at their source and save resources and time. Our experts will help you develop an individual method that guarantees the quality of your product as efficiently and simply as possible. We supply you with a complete system that includes our tried and trusted HSP software package, state-of-the-art camera equipment, and the full mechanical and electronic setup and installation. The consulting, design and implementation will be tailored exactly to your specific needs.
The HSP Product Analyzer converts the spectral signals from the camera into I/O data in real time. These data can then be read and further processed.
In contrast to normal colour camera systems, which register just three colour points per pixel (red, green and blue), hyperspectral cameras detect hundreds of points of spectral data per pixel. These data can be displayed as a spectral signal. Analyzing this signal by means of suitable mathematical algorithms, so-called chemometric methods, makes it possible to extract information on the chemical composition of the imaged object.
Every pixel from a hyperspectral camera consists of a spectral signal, which in turn is made up of hundreds of values. This technology is complex but the BT-Anlagenbau system presents it to the user in a highly intuitive form. The HSP Product Analyzer combines the precision of hyperspectral analysis with easy and uncomplicated operation.
Each pixel of a hyperspectral camera consists of a spectral signal.
False colour pictures of hyperspectral signals can show visible and invisible changes as well as chemical changes.
Mark these features in the HSP Configurator and a new recognition profile is created (green – product is good, red – product is bad).
Highly sensitive detection of colour differences in:
Monitoring of Surfaces
Control of Package Contents
Control of packed products
Control of quality and coating
Detection of colour differences
Control of package contents and product characteristics